Clip 82441633 reproduction

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Allan832
Berichten: 27
Lid geworden op: 15 Jul 2012, 12:46
Locatie: Denmark/Sweden

Clip 82441633 reproduction

Berichtdoor Allan832 » 17 Mar 2016, 22:58

I am having the clip for the side skirts 3D printed and will try it out next week on my 8.32. They seem to be N/A, as many other parts. Would anyone be interested in this for their Thema?

You can see a screen dump of the 3D scan of it and the eper photo, part no. 5 here:
https://www.dropbox.com/sh/0flqkapsahh7 ... wGgKa?dl=0
1989 Thema 8.32 Verde Indy - 260.000km
1994 164 Q4 Proteo Rosso - 550.000km
2015 4C Rosso Competizione - 75.000km

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Maarten-Jan
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Re: Clip 82441633 reproduction

Berichtdoor Maarten-Jan » 18 Mar 2016, 09:23

Yes! Very good! I think every Thema owner is interested.
Echt snelle auto's vallen stilstaand niet op!

Lancia Thema 8.32 SW

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Allan832
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Lid geworden op: 15 Jul 2012, 12:46
Locatie: Denmark/Sweden

Re: Clip 82441633 reproduction

Berichtdoor Allan832 » 18 Mar 2016, 10:53

I picked up samples today and it looks quite good. Next week I will try the fit and report back.

I also see the potential, but question is (if they work) how many I should have made, as price is dependent on this, even though they just have to press a button to produce more :)
1989 Thema 8.32 Verde Indy - 260.000km
1994 164 Q4 Proteo Rosso - 550.000km
2015 4C Rosso Competizione - 75.000km

Erwin123
Berichten: 1933
Lid geworden op: 28 Dec 2009, 21:35
Locatie: Nieuwegein

Re: Clip 82441633 reproduction

Berichtdoor Erwin123 » 18 Mar 2016, 17:33

Good job Allan! I'm interested, so let us know if they are fit for purpose.

Jimmie
Berichten: 160
Lid geworden op: 20 Okt 2009, 00:22

Re: Clip 82441633 reproduction

Berichtdoor Jimmie » 20 Mar 2016, 10:55

This is quite a tricky part to make (geometry wise), I am guessing you had a batch laser sintered (sls)?
I work at a 3D printing company, if you would like I can also look into making some reproductions in my spare time.

Are there any other (small) plastic parts of the Thema getting scarce? I would be happy to try out reproducing some of them :)

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Maarten-Jan
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Re: Clip 82441633 reproduction

Berichtdoor Maarten-Jan » 20 Mar 2016, 14:01

Yes Jimmie! The headlight hight adjustment parts. A plastic join between the automatic adjuster and the headlight inclination screw.
Echt snelle auto's vallen stilstaand niet op!

Lancia Thema 8.32 SW

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Hans8V
Donateur 2011
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Lid geworden op: 19 Okt 2008, 18:16
Locatie: Zwolle

Re: Clip 82441633 reproduction

Berichtdoor Hans8V » 20 Mar 2016, 20:46

And the 'nut-clamp' part for the upper frontbumper mounting screws!
Voor het comfort een 2000IE, voor de lol een 1300R en een Thesis 3.0, 93 cabrio èn een Alfetta GT '75

Bentley
Berichten: 8
Lid geworden op: 24 Jan 2014, 13:07

Re: Clip 82441633 reproduction

Berichtdoor Bentley » 24 Mar 2016, 11:57

Hi Jimmie,
I am also looking for those clips. Is there any indication about the price yet?
Does anyone know whether or not you can use the HF integrale clips? These are just available on the internet.

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Allan832
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Lid geworden op: 15 Jul 2012, 12:46
Locatie: Denmark/Sweden

Re: Clip 82441633 reproduction

Berichtdoor Allan832 » 25 Mar 2016, 21:08

I tried fitting the clips to the car and it seems to work fine. You can see photos in the dropbox folder from my original post.

I have only tried fitting it on the car, and it is without the screws under the car, so no test drive has been done. However, I think the fit is good and it seems solid to me.

Jimmie, I had an original and unused part 3D scanned at work, you can find the .stl file in this folder as well. If you can print it, that would be great. The price indication for 100 pcs is roughly 2.5euro + tax per unit. The original is made of nylon ('frothed' I think it is), the printed is sintered nylon.

If more parts can be made this way, that would be great :)
1989 Thema 8.32 Verde Indy - 260.000km
1994 164 Q4 Proteo Rosso - 550.000km
2015 4C Rosso Competizione - 75.000km

Jimmie
Berichten: 160
Lid geworden op: 20 Okt 2009, 00:22

Re: Clip 82441633 reproduction

Berichtdoor Jimmie » 30 Mar 2016, 00:00

The scan quality is great, the scan clearly reveals it being an injection moulded part, what kind of scanner did you use?
I wonder where do they generally break? The click-finger? While removing them?

Thanks for sharing the STL, I remodelled the part based on geometry of the scan, reinforcing the part at the top, which is probably one of the weak parts while removing these plugs.

I printed a few as a test from ABS. Print technology used here is FDM, parts are printed on their side for optimal strength, but as a result they do suffer some surface roughness where the support material has been after removal.
I will try them out coming weekend on how well they fit :D

Cost per piece would probably be about 1 Euro using this technique.

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